After I have a decently working firmware, it is time to put everything together. I added a capacitor to the power rails to stabilize and eliminate false trigger. I think the sudden power draw by the ESP8266 somehow caused the BISS0001 to reset and kept the light on.
I have to trim off some plastic to fit the everything into a small package.
Looks complete and nice as a package with it’s cover is on.
Everything works almost perfectly but I think it will be more practical to run it off a wall plug, As I can imagine that the battery would last less than 2 weeks in this config, that will limit it’s usefullness.
I set up mqttwarn to push notification to my phone and computer (pushbullet) whenever motion is detected by the PIR.
The first ESP8266 project I worked on is a wifi PIR detector.
My original plan was to use an cheap Ebay PIR and 3D printed case for this project but I happen to have a spare Ikea Molgan PIR light lying around, I opened it up and take a peek inside and decided to work this hack with it, overall this is an attractive and cheap unit. (SGD$9.90)
Removing the top dome was easy as it is friction fitted and held together with some tape, upon closer examination, it uses the same parts as most cheap Ebay PIR, just with a bigger dome lens, LEDs and battery holder. Running on 3 x AAA battery , voltage wise it is pretty ideal but I don’t think it will last too long once I hook the ESP8266 to it.
On the topside after removing the plastic dome, you see the PIR and LEDs, at the side is a light sensitive photo-diode that lowers it’s resistance in the dark, arming the PIR.
I removed the photo diode so the unit will work in daylight.
On the back of the PCB, the circuit is very similar to cheap Ebay PIR, with the same control chip, BISS0001 and RC circuits to control trigger pulse and re-arming timing. Voltage regulator is a 3V, 30mA LDO – HT7130, not enough for the ESP8266 as it draw about 250mA with it’s radio on.
Next I removed 3 out of 5 470R current limiting resistors, disabling the LEDs. Out of the remaining 2 LEDs, 1 is for visual feedback and 1 for the opto-coupler. I replaced the 470R at the end of the project with a 1K to dim the light and lower the power consumption. Resistor R10 (pulse length) is changed to 100K from 1M to shorten the pulse, we only need enough time for the ESP8266 to power up get an IP, SNTP time and publish a MQTT message.
An opto-coupler was used in place of an LED to solve the voltage difference between the light and ESP8266. The voltage supplied to the LED is 4.5V and the chip runs on 3v, voltage at the output pin to the base of the switching transistor is only 1.8v.
A simple LDO is used to convert the 4.5v to 3.3v and the rest is hooked up based on this schematic. The pin CH_PD is pulled high when the PIR is triggered, booting the ESP8266. One abnormal behaviour with this light is that it will stay triggered if the ESP8266 radio is on, the solution is to put it into deep sleep with the radio off after the message is sent.